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Work Flow
Layout
Seen above is a typical work flow layout for a
highly automated industrial laundry. Systems may
be custom designed and have more or less automation,
according to the customer's needs. Please let us
know your requirements.
Gardner
Unclassified Soil Storage and Sorting System
Soiled articles arriving at the facility are
unloaded onto this system. Personnel on the
raised platform sort items into sling-lined
Gardner Weigh Carts on the opposite side of
the sorting conveyor which can be indexed at
various speeds.
Gardner
Classified Soil Linen Monorail System
The carts are moved to the three stage lift where an operator pushed a button to select the
proper rail for storage of soiled articles. The
lift moves the sling to the high position and
the sling rolls by gravity to the pre-selected
storage rail overhead.
Gardner Clean
Linen Monorail System
The washers are unloaded into sling-lined carts.
At the nearby three-stage lift the operator
pushes a button to select the rail and sends the
sling by gravity to storage overhead. There are
four rail classifications for the ironers,
dryers, and garment finisher. The dryer operator
punches a button to release slings for loading
the dryers. Dryers automatically unload at the
end of the drying cycle onto the Gardner Dryer
Discharge Conveyor. These articles are then
loaded into slings and are sent from a
three-stage lift to storage in the Gardner
Dryer Monorail System. Folding department
operators select slings which move by gravity to
the dry fold staging rail which increases
storage capacity, labor efficiency, and work
flow flexibility.
An operator
manually rolls a sling from the rail to the
Gardner Folding Station, unloads it on the
station, and returns the empty sling to storage
by means of gravity.
Garments in
slings may be released from storage to be
discharged into a cart for staging prior to
being hangered. Articles finished in the tunnel
finisher travel along a take-away conveyor to a
slick rail for storage in the textile
distribution area.
At the same
control station that feeds the dryers, the
ironer operators call for large piece flatwork
slings which are discharged onto Gardner
Flatwork Conveyors with electronic controls
which advance the flatwork automatically.
Gardner Clean
Linen Transfer Conveyor System
Finished large piece flatwork is automatically
stacked and conveyed onto this system. Small
piece folded flatwork is stacked on the conveyor
at each Gardner Folding Station.
Gardner Flow
Rack
Stacks automatically move to the Gardner Flow
Rack in the distribution area and are
manually placed on trays in appropriate lanes.
They move by gravity into storage. Finally,
delivery carts are made up with processed
articles and loaded onto trucks.
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